Prechewed™
Manufacturing & Quality

The Chewing Floor.

Every pouch begins here. Our proprietary Chewing Floor™ facility operates under conditions we are not at liberty to describe in full. What we can share is the process, the certifications, and the commitment to quality that underpins every bolus we ship.

From ingredient to pouch

01

Ingredient Sourcing

All inputs are procured from verified suppliers against Prechewed Labs specification PL-ING-001. Traceability is maintained from origin facility to Chewing Floor™ intake.

02

Certified Mastication

Pre-Oral Hydrolysis™ is performed by licensed operators in accordance with ISO 22000 and our proprietary Bolus-Safe™ protocols. Operator credentials are audited quarterly.

03

Bolus Formation

The hydrolyzate is introduced into the bolus matrix, stabilized under modified atmosphere (nitrogen flush), and validated against bioavailability targets before packaging.

04

Cold-Chain Pouching

Finished bolus product is filled into tamper-evident, food-grade pouches under refrigerated conditions and cold-chain delivered within 48 hours of Bolus Formation.

Certifications

ISO 22000
Food Safety Mgmt
SQF
Level 3
Certified Mastication Facility
Bolus-Safe™
Certified
Bolus-Vegan™
Certified

Certifications valid as of fiscal year 2024. Audit body on file. Available upon request to institutional purchasers only.

Inside the facility

Mastication performed by certified human and/or mechanical operators.